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Hazmat Physical Examination: Employer's Quick Guide

Everything employers need to know about Hazmat Physical — who needs it, what's included, and how to find a provider through BlueHive.

2 min read
Reviewed by Chris Davis on May 8, 2026
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At a glance

Turnaround
24–72 hours if labs required; otherwise same day
Typical cost
$125–$250
CPT code
99455

What Is Hazmat Physical?

Hazmat physicals are required for employees who handle, transport, or work with hazardous materials.

A Hazmat Physical Examination is a comprehensive medical evaluation required for employees who work with hazardous materials. This examination ensures that workers are physically capable of safely handling, transporting, or working around dangerous substances under OSHA's HAZWOPER standard.

Who Needs This Service?

  • Hazmat technicians
  • Emergency responders
  • Environmental cleanup crews
  • Chemical plant workers
  • Hazardous waste handlers

What's Included

A typical Hazmat Physical appointment includes:

  • Comprehensive physical assessment
  • Respiratory function evaluation
  • Pulmonary Function Test (PFT) if respirators used
  • Chemical exposure screening capabilities
  • Industry-specific protocols available

Turnaround time: 24–72 hours if labs required; otherwise same day

Typical cost: $125–$250

How It Works

  1. Medical and Occupational History Review — Comprehensive review of work and health history.
  2. Vital Signs, Vision, Hearing, and Respiratory Check — Core health assessments for hazmat clearance.
  3. Pulmonary Function Test (PFT) — Required if respirators are used on the job.

Ready to get started? Find a provider for Hazmat Physical or learn more about this service.

How Hazmat Physical works, step by step

  1. 1

    Medical and Occupational History Review

    Comprehensive review of work and health history.

  2. 2

    Vital Signs, Vision, Hearing, and Respiratory Check

    Core health assessments for hazmat clearance.

  3. 3

    Pulmonary Function Test (PFT)

    Required if respirators are used on the job.

  4. 4

    Physical Exam

    Targeting exposure-related health risks.

  5. 5

    Lab Work

    May be included depending on exposure risk level.

  6. 6

    Clearance Documentation

    Provided post-evaluation with test results.

Regulatory snapshot

OSHA 29 CFR 1910.120 (HAZWOPER); Medical surveillance required for workers exposed to hazardous substances or required to use respirators

Track state-by-state changes in Compliance Watch

Frequently asked questions

Frequently asked questions

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Chris Davis

Content Developer

64 articles

Chris Davis is a content developer at BlueHive Health with a background in healthcare operations, medical billing, and small-business management. He writes plain-English guides on OSHA, DOT, and PHMSA compliance for HR and safety leaders.

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